Groundcrew Sheet 04

04 · The body

Hands and touch

The most expensive region of a humanoid, the least solved and the first to break.

20 min read4 figuresas of Sep 2026

A pair of Optimus-class hands costs about US$9,500, around 17% of the robot's parts bill, more than any leg segment estimate. They hold 16 to 20 tiny motors each, they touch the world thousands of times a day, and the software to use their sense of touch is still early. Most robots that earn money today use a two-finger clamp or a suction cup instead. This chapter shows you why.

The gripper spectrum

Anything a robot uses to hold things is an end effector, and most of them are a gripper of some kind. They run from simple to complex, and the simple ones do most of the paid work.

  • Parallel grippers: two flat jaws that slide together. One motor, cheap, strong, easy to control and easy for a learning model to use. Dyna's napkin-folding stations and most research arms use them; Agility's Digit uses swappable grippers on standard mounting flanges verified.
  • Suction cups: a vacuum pad that sticks to flat surfaces. Boston Dynamics' Stretch unloads about 500 parcels an hour with one verified, and Galbot's G1 has shipped with a suction cup on one arm and a parallel gripper on the other contested.
  • Soft grippers: rubbery fingers that bend around fruit, bread or bags without crushing them.
  • Underactuated grippers: jointed fingers with fewer motors than joints. The fingers wrap until they touch, then stop, so they fit odd shapes without a model of the object.
  • Dexterous hands: five fingers, 6 to 22 motor-driven joints, often with touch sensors in the fingertips estimate. They can use tools built for people, and they cost and break like it.
FIG 04.1Five ways to hold somethingSide views · schematic
vacuum Parallel jawone motor, clamps平行夹爪 Suctionflat, sealed surfaces吸盘 Softfingers bend to fit柔性夹爪 Underactuatedpower grasp, wraps欠驱动 Dexterousprecision grasp, pinch灵巧手
Claim: the simpler the gripper, the less it needs to know about the object. The jaw only needs the width, the cup a flat sealed face, the soft and underactuated fingers bend or wrap until they touch, and only the dexterous pinch has to place two fingertips exactly. In the underactuated gripper the first link closes before the second, driven by the same motor, which is how it wraps round a shape it has never seen.

Two words for how a hand holds things will come up in every demo. A power grasp wraps the palm and fingers around an object, like holding a hammer: strong, forgiving, low precision. A precision grasp holds with the fingertips, like picking up a coin: weak, exact and dependent on touch. A robot that only does power grasps can move totes and parts. A robot that does precision grasps can plug in a connector or fold a shirt, and that's the skill buyers pay a premium for. Both are forms of grasp, and everything a hand does after the grasp, turning, sliding, pressing, is manipulation.

Real

A gripper's job is to constrain an object against gravity and task forces. Parallel jaws and suction achieve it with one actuator and simple geometry; dexterous hands add redundant contact points so they can reorient an object in-hand, at the cost of 16 to 20 micro motors per hand, a control problem with dozens of contact states, and a durability problem at every fingertip.

ELI5

A kitchen tongs can move almost any food off a grill, but it can't turn a key. Your hand can do both. Robots mostly use tongs because tongs rarely break and are easy to learn; the hand is the dream because the world is full of keys.

Counting joints: DoF and actuated DoF

A human hand has about 27 degrees of freedom estimate, meaning 27 independent ways it can move. Robot hand makers quote two numbers, and both matter. DoF counts the joints that can bend. Actuated DoF counts the joints that have their own motor. A finger whose middle and tip joints are linked to bend together has three DoF and one actuated DoF.

FIG 04.2Three joints, three motors or oneFinger side view · schematic
Fully actuated全驱动 DoF 3 · actuated DoF 3 Coupled, underactuated欠驱动 DoF 3 · actuated DoF 1 orange ring = joint with its own motor
Claim: DoF counts joints and actuated DoF counts motors. The left finger's three motors let each joint move on its own; the right finger's single motor drives all three joints through a linkage, so they always curl together in the same ratio. Both have 3 DoF. Unitree's Dex5-1 lists 20 DoF of which 16 are active and 4 passive verified.

A fully actuated hand can do more in-hand tricks, and it needs more motors, more wires, more heat and more control. An underactuated hand is cheaper, lighter and more robust, and it wraps naturally, which is often what a task needs. Many hands mix the two: Unitree's Dex5-1 drives 16 of its 20 joints with motors and lets 4 follow passively.

Common trap

A spec sheet that says "22 DoF" without saying how many are actuated can mean 22 motors or 11. Figure doesn't publish its hand DoF, and sources give 16 or 20 for Figure 03 contested. The number that settles it is how many DoF are active and how many are passive.

In the finger, the palm or the forearm

Where the motors sit decides how the hand looks, what it weighs at the end of the arm and how you repair it. There are three layouts.

  • Motors in the fingers. Tiny coreless motors, 6 to 8 mm across, sit inside each finger segment with a micro gearbox or screw estimate. The hand is self-contained and each finger can be a replaceable module. Unitree's Dex5-1 uses coreless motors and makes each finger replaceable verified. The cost is fat fingers and heat right where the hand touches things.
  • Motors in the palm. Small linear actuators in the palm push the fingers through rods. Inspire Robots' RH56 series drives its fingers with micro servo "electric cylinders" verified, and Unitree offers Inspire hands on G1 EDU versions. This is the linkage-driven hand: stiff, precise and relatively cheap, with fewer independent joints.
  • Motors in the forearm. Motors sit in the forearm and pull tendons, cables that run through the wrist to the fingers, like yours. This tendon-driven hand has slim, light fingers. 1X NEO puts its hand motors in the forearm verified, and Optimus Gen 3 reportedly uses about 25 forearm actuators per arm pulling tendons for a 22 DoF hand unverified.
FIG 04.3Tendon-driven fingerForearm to fingertip · schematic
1 2 3 motor and spool in the forearm tendon: cable through the wrist finger: no motor inside palmforearm
Claim: a tendon lets the motor live in the forearm. The spool turns 156 degrees, winds in 60 units of cable (the dot moves toward it) and the finger curls, with nothing heavy past the wrist. The price is a cable that stretches, frays and has to be re-tensioned, which is a maintenance job.
LayoutExampleGood atCosts you
Motors in fingersUnitree Dex5-1self-contained, swap a fingerthick fingers, heat at the fingertip
Motors in palm, linkagesInspire RH56stiff, precise, cheaperfewer independent joints
Motors in forearm, tendons1X NEO; Optimus Gen 3 (reported)slim light fingers, backdrivablecable stretch, tensioning, wrist routing
HydraulicSanctuary Phoenix Gen 821 active DoF, strong, no rare-earth motors in the handleaks and seals unproven in the field

The motor that makes all of this possible is the coreless motor, a motor whose spinning part is a thin, self-supporting copper coil with no iron inside, so it starts and stops almost instantly. A dexterous hand uses 16 to 20 of them, so a two-handed humanoid carries 30 to 40 in its hands alone estimate. Imported units cost about CNY 2,000 each against about CNY 1,000 for Chinese ones, with a volume target near CNY 600 estimate. Maxon and Faulhaber are the Swiss and German references; Moons' in Shanghai is the leading Chinese maker, and Zhaowei in Shenzhen makes micro gearboxes and drives for hands unverified.

Tactile sensing: giving fingertips a sense of touch

Robots can see, and they can feel force at their joints. Most can't feel where on a finger they're touching something, or whether it's starting to slip. A tactile sensor fixes that: a grid of tiny pressure cells, called taxels, on a fingertip or palm that reports where contact happens and how hard, sometimes including sideways shear. Spread over a larger surface it's called electronic skin.

TechnologyHow it sensesStrengthWeaknessWho
PiezoresistiveMaterial whose resistance drops when squeezedcheap, thin, simple readoutdrift, wear, weak on shearnot attributed in sources
CapacitiveGap between two plates shrinks under pressuresensitive, fine resolutioninterference, needs shieldingnot attributed in sources
Magnetic (Hall effect)Tiny magnet in soft rubber moves over a field sensormeasures shear in three directions, robuststray magnetic fieldsPaXini (Shenzhen), 6D Hall array
Vision-basedCamera inside a gel pad films how the gel deformsvery high resolution, sees texturebulky, slow, heavy dataGelSight (US) unverified
FIG 04.4What a fingertip feelsTaxel map · 8 × 11 cells
1 · Light toucha few cells, low pressure:contact found, grip not yet set 2 · Firm gripwider, darker patch:grip force high and centred 3 · Slipthe patch moves toward the base:the object is sliding, squeeze harder each square is one taxel darker orange = more pressure Dex5-1P: 94 tactile sensors per hand XELA uSkin: 12 per fingertip Figure 03: fingertip senses 3 g fingertip pad, pressing face
Claim: a taxel map tells the controller where and how hard the object touches, and a patch that moves across the map means the object is slipping, so the hand can squeeze harder before it drops anything. Cameras can't see this, because the contact is hidden inside the grasp. The three frames are illustrative.

Costs are falling fast in China. Tactile arrays run about US$0.4 to 1.2 per square millimetre estimate. PaXini, a Shenzhen startup founded in 2021, sells magnetic fingertip sensors from about US$49 estimate and claims CNY 199 or lower against the historic price of about CNY 100,000 for an imported fingertip unverified. It raised more than CNY 1 billion in a B round in March 2026 at a valuation above CNY 10 billion verified, and cumulative funding passed CNY 4 billion in September 2026 estimate. It claims 80% penetration among leading humanoid and hand makers unverified.

The sensor hardware is the easy half. The hard half is software that uses the signal. Figure's Helix 02 model feeds palm cameras and fingertip tactile readings into its policy verified, and Sharpa's CraftNet claims to be a vision-touch-language-action model company claim.

Wrist force and torque sensors

Between the arm and the hand, most serious manipulators carry a six-axis force/torque sensor. It's a machined metal ring with strain gauges that bend microscopically under load, and it reports three pushes (forward, sideways, up) and three twists around those axes. It tells the robot the total load on the hand: how heavy the box is, whether the peg is jammed, whether the arm just hit something. The same sensor sits in some ankles.

Real

A six-axis F/T sensor measures Fx, Fy, Fz, Tx, Ty, Tz at the wrist or ankle through strain gauges on a flexure, with decoupling calibration. It feeds impedance and force control (see Control). Tactile sensors localise contact on the skin; the F/T sensor measures the net wrench on the whole hand.

ELI5

Hold a heavy shopping bag and close your eyes. Your wrist still knows how heavy it is and which way it's pulling. The six-axis sensor is the robot's wrist sense.

China's humanoid makers bought about 12,300 six-axis sensors in 2025, up 510%, with domestic brands holding 92.8% of that market and Landian Touch alone 72.6% estimate. Prices: CNY 15,000 to 38,000 for a wrist unit, CNY 5,000 to 10,000 for an ankle, more than CNY 50,000 for hand-grade units, with a stated industry target of about CNY 1,000 estimate. Western references are ATI (US$3,000 to 15,000) and newer entrants like Bota (US$1,000 to 3,000) estimate.

Why hands are the hardest part

17%of an Optimus-class BOM is the hands, about US$9,500 a pairMorgan Stanley · estimate
19%projected share of a 2030 humanoid BOM for dexterous handsBofA, Mar 2026 · estimate
30 to 40micro motors in one humanoid's two hands36Kr, 2025 · estimate
  1. Packaging. A hand has to fit 16 to 20 motors, gearboxes, sensors, wiring and cooling into the volume of a human hand, and hold a few kilograms. Dex5-1 weighs 1.1 kg and lifts 3.5 kg palm down verified. Every gram sits at the end of a long arm and multiplies the load on the shoulder.
  2. Durability. Fingertips hit things all day. Tiny gears, thin cables and soft skins wear fastest. CNN's reporting on China's robot rental market found that dexterous hands suffer from high cost, poor durability and short life verified.
  3. Cost. The hands are the single most expensive body region of an Optimus-class robot, more than any leg segment estimate.
  4. Contact simulation. Robots learn a lot in simulation, and simulators handle walking far better than touching. The gap is mostly friction, compliance and contact verified. World models make video look real; contact and force still don't transfer well.
  5. Data. In-hand handling of cables, cloth and soft objects remains unsolved at human level estimate. Labs are turning to human video instead of robot data: Dyna-2 pretrained on more than a million hours of head-camera video with 3D hand-pose tracking verified, and Generalist's GEN-1 on 500,000+ hours of physical-interaction data from wearables verified. You can't record touch from a video, which is one reason tactile hands lag.

Hands on named robots

HandMaker, baseDoFDriveTouch and notes
Figure 03 handFigure, US16 or 20 contestedin-housetactile sensor per fingertip detects 3 g (a paperclip); a camera in each palm; softer fingertips verified
Optimus Gen 2 / Gen 3Tesla, US11 / 22Gen 3: ~25 forearm actuators per arm, tendonsGen 2 verified; Gen 3 not revealed unverified
Dex3-1Unitree, Hangzhou7 active3 fingers: thumb 3, index 2, middle 2G1 EDU option; tactile optional verified
Dex5-1 / Dex5-1PUnitree, Hangzhou20 (16 active + 4 passive)coreless motors in the hand1.1 kg, 10 N fingertip, 94 tactile sensors on 5-1P, each finger replaceable verified
RH56 seriesInspire Robots, Beijingnot on pagemicro servo electric cylinderslists Unitree, UBTech, Tencent, Xiaomi, NVIDIA as partners verified
WaveSharpa, Singapore22 activenot public0.02 N tactile sensitivity, human size; ships on NVIDIA's GR00T reference H2 company claim
NEO hand1X22tendons, motors in forearmreported upgrade to 25 DoF with wrist, IP68, tactile fingertips unverified
Phoenix Gen 8 handSanctuary, Vancouver21 activeminiature hydraulics~5 mN tactile sensitivity; now pivoting to sell hands and software verified
IRON handXpeng, Guangzhou21 or 22 contestednot publicproduction spec vs Nov 2025 reveal differ
DexH13, DexH5PaXini, Shenzhennot verifiednot verifiedtactile-heavy hands from the sensor maker
Linkerbot 灵心巧手Beijing unverifiednot verifiednot verifiedspecs not public
Shadow Dexterous HandShadow Robot, Londonnot verifiedtendons, historicallylong-running research reference unverified

Notice who skips the dexterous hand. Agility's Digit uses clamp-style grippers because totes need a clamp, and Agility spends its money on uptime analysis. Apptronik's Apollo has mostly used grippers and has published no dexterous hand spec unverified. Boston Dynamics' production Atlas shows three-finger grippers in demos unverified. The robots with the most paid hours in warehouses are the ones with the simplest hands.

Hands break first

The evidence that hands and wrists fail first is thin but consistent. Figure named the forearm as the top hardware failure point of Figure 02 across 11 months at BMW: tight packaging, a 3 DoF wrist and thermal limits, with a distribution board and moving cables feeding the wrist motors. Figure 03 removed the board and the moving cables, and each wrist motor controller now talks straight to the main computer verified. On a Unitree G1, a lab reported a broken wrist pitch gear and an overheating wrist motor after violent learned motions owner report, and another owner found that adding a heavier Inspire hand made the shoulder motor overheat within minutes owner report. A hand's weight becomes the arm's heat problem.

Makers already design for this. Unitree sells Dex5 with each finger replaceable verified. NEO's hands are rated waterproof while the body isn't unverified. Treat a robot hand like a tyre: a wear part with a price, a life in cycles and a stock level.

Terms in this chapter

English中文 + pinyinELI5Real definition
Dexterous hand灵巧手língqiǎoshǒuA robot hand with five fingers that can bend at many joints, so it can use tools made for people. Expensive and fragile.A multi-fingered end effector with 6 to 22 actuated joints driven by coreless motors through micro screws, linkages or tendons, often with fingertip tactile sensors. About 17% of an Optimus-class BOM (estimate). Examples: Unitree Dex5-1 (20 DoF), Sharpa Wave (22 active), Inspire RH56.
Gripper夹爪jiāzhuǎWhatever the robot uses to hold things: a clamp, a suction cup, soft fingers or a hand.An end effector that grasps objects: parallel jaw, suction, soft, underactuated or dexterous. Engineers say 夹爪 for jaw-type grippers.
Parallel gripper平行夹爪píngxíng jiāzhuǎTwo flat jaws that slide together to squeeze something, like a vice. Cheap, strong and hard to break.A two-jaw gripper whose fingers translate toward each other, usually driven by one motor through a screw or rack. The workhorse of research arms, Dyna stations and industrial picking.
Suction cup吸盘xīpánA rubber cup that sticks to flat things by sucking the air out, like the hook on a bathroom tile.A vacuum end effector that holds objects by pressure difference over a sealed pad; fast and simple on boxes and flat sheets, weak on porous or curved surfaces. Boston Dynamics' Stretch unloads about 500 parcels an hour with one.
Underactuated欠驱动qiàn qūdòngA hand or finger with fewer motors than joints. The joints are tied together, so one motor bends several of them and the finger wraps round whatever it touches.A mechanism with fewer actuators than degrees of freedom; passive joints follow through linkages, tendons or springs. Cheaper and more robust, with shape-adaptive grasps and fewer in-hand skills.
Fully actuated全驱动quán qūdòngEvery joint has its own motor, so every joint can move on its own. More skill, more cost, more to break.A mechanism with one actuator per degree of freedom, allowing independent control of every joint, as in high-end dexterous hands.
Tendon-driven hand腱绳驱动灵巧手jiànshéng qūdòng língqiǎoshǒuA robot hand whose motors sit in the forearm and pull cables to bend the fingers, like the tendons in your arm.A dexterous hand actuated by cables routed through the wrist from forearm motors, as in 1X NEO and reportedly Optimus Gen 3 (about 25 forearm actuators per arm). Slim, light fingers; cable stretch and tensioning add maintenance.
Linkage-driven hand连杆驱动灵巧手liángǎn qūdòng língqiǎoshǒuA robot hand where small motors in the palm push stiff rods that bend the fingers.A dexterous hand whose fingers are driven by rigid linkages from palm-mounted linear actuators, as in Inspire Robots' RH56 series; stiff and precise with coupled joints.
Tactile sensor触觉传感器chùjué chuángǎnqìA patch of tiny pressure dots on a fingertip that tells the robot where it's touching something and how hard.An array of taxels (piezoresistive, capacitive, magnetic Hall-effect or camera-based gel) that reports contact location, normal force and sometimes shear. Arrays cost about US$0.4 to 1.2 per mm² (estimate); PaXini fingertips start near US$49.
Electronic skin电子皮肤diànzǐ pífūTouch sensors spread over a big area like skin, so the robot can feel bumps on its palm or arm, not only its fingertips.Flexible, large-area tactile sensing laminated onto palms, fingers or limbs, usually piezoresistive or capacitive arrays; used for contact detection and safe human contact.
Fingertip指尖zhǐjiānThe last pad of a robot finger, where most touching happens and where the touch sensors usually sit.The distal segment and pad of a robot finger; carries the densest tactile sensing (Figure 03's detects 3 g) and wears fastest.
Six-axis force/torque sensor六维力传感器liùwéi lì chuángǎnqìA metal ring in the robot's wrist that feels how hard and which way the hand is being pushed or twisted, like your wrist feeling a heavy bag.A strain-gauge flexure that measures three forces and three torques at a wrist or ankle. China's humanoid makers bought about 12,300 in 2025, 92.8% domestic; wrist units CNY 15,000 to 38,000 (estimate).
Wrist手腕shǒuwànThe joint between the forearm and the hand. On robots it's crowded with motors, wires and a force sensor.The 2 to 3 DoF joint group between forearm and hand, often carrying the six-axis force/torque sensor. Figure named the forearm and wrist as Figure 02's top hardware failure point.
Grasp抓取zhuāqǔGetting hold of something so it doesn't fall.Establishing contacts that constrain an object against gravity and task forces; classified as power (palm wrap) or precision (fingertip) grasps. Chinese engineers say 抓取.
Manipulation操作cāozuòEverything a robot does with its hands after it picks something up: turning, sliding, pressing, folding.Purposeful changing of an object's position or state with arms and hands, including in-hand reorientation. In-hand handling of cables, cloth and deformables is unsolved at human level. Dexterous manipulation is 灵巧操作.
Power graspHolding something with your whole hand wrapped round it, like a hammer. Strong and forgiving.A grasp with palm and finger surfaces enclosing the object; high force, low precision, tolerant of position error.
Precision graspHolding something with just your fingertips, like picking up a coin. Exact but weak, and it needs a good sense of touch.A fingertip grasp that allows fine positioning and in-hand motion at low force; depends on tactile feedback and accurate finger control.
Actuated DOFHow many of a hand's joints have their own motor. A finger can have three joints but only one motor.The number of independently driven joints, as opposed to total DoF, which includes passive or coupled joints. Unitree Dex5-1: 20 DoF, 16 actuated.
Coreless motor空心杯电机kōngxīnbēi diànjīA tiny motor with no iron inside its spinning part, so it starts and stops almost instantly. Robot fingers use lots of them.A brushed or brushless micro motor whose rotor is a self-supporting copper winding without an iron core: low inertia, no cogging. 6 to 8 mm units drive dexterous fingers, 16 to 20 per hand; about CNY 1,000 domestic vs CNY 2,000 imported (estimate). Called hollow-cup motors in Chinese.
Sources for this chapter
  1. Figure, Introducing Figure 03: figure.ai; Figure at BMW, production lessons: figure.ai
  2. Unitree Dex5-1: unitree.com
  3. Sharpa: sharpa.com
  4. Inspire Robots: inspire-robots.com
  5. 1X, NEO spec page: 1x.tech
  6. Wikipedia, Optimus (robot): en.wikipedia.org
  7. Caixin, PaXini B round, 6 Mar 2026: m.caixin.com; china.com, PaXini cumulative funding, 17 Sep 2026: tech.china.com
  8. STCN, coreless motors: stcn.com
  9. Sohu, China humanoid six-axis force sensor market 2025: m.sohu.com; OFweek, CCID six-axis report: mp.ofweek.com; STCN, six-axis concentration: stcn.com
  10. CNN via Yahoo Finance, China's humanoid rental market: finance.yahoo.com
  11. GitHub, unitree_sdk2_python issue 129 (shoulder overheating with Inspire hand): github.com; MYBOTSHOP forum, G1 EDU arm faults: forum.mybotshop.de
  12. Dyna-2: dyna.co; Generalist GEN-1: generalistai.com
  13. Groundcrew research dossiers, Sep 2026, built from the sources listed above.